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Burned Connectors in PCs



We have a rackmount PC with a 400 Watt power supply.  The power consumption of all our cards is quite high, about 284 Watts, still less then 75% of the rating though.  The power supply is rated for
30-50A for the +5V
20-11A for the +12V
        Shared between the 2
We are drawing 36A of +5 and 8A on the +12

The problem is that, after time (6 months - 1 year), the units will fail and we noticed that the connectors which mate with the backplane are actually fused(melted) to the backplane.  In line with the +5 V wires (red wires), the connector is actually black and in many cases the connector is arc welded to the backplane.

Ideas.


... Pierre